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Mechanical Design & 3D CAD

for Medical Devices and Complex Products

We solve the mechanical engineering challenges behind physical products - from mechanisms and component packaging to detailed assemblies and production-oriented drawings. Our CAD development is guided by how the product needs to function, fit together and eventually be built.

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More Than a 3D Model

A CAD model is only useful when the engineering behind it makes sense. Moving parts need appropriate clearances. Electronics, sensors and actuators need space and secure mounting. Materials, fasteners and component interfaces need to suit the product's intended use.

iNSPIRE Design provides mechanical engineering and 3D CAD services for medical devices and other complex products.

We can develop an idea into a workable mechanical architecture, design individual components, build complete assemblies, or improve an existing design that is not performing as intended.

Our Capabilities

Mechanical Design & CAD Capabilities

Mechanical Architecture & Concept Development 

Translate functional requirements into mechanical layouts, component arrangements and design concepts. Explore alternative mechanisms and packaging approaches before committing to detailed geometry.

Mechanism & Component Design 

Develop linkages, adjustable structures, locking features, motion systems, supports and other components that must perform a defined mechanical function.

3D CAD Modelling & Assemblies 

Create parts, subassemblies and complete product assemblies with attention to fit, movement, access, fastening and assembly sequence.

Electromechanical Packaging & Integration 

Design mechanical interfaces for electronics, motors, sensors, batteries, optical elements and other subsystems, working with the relevant technical partners where necessary.

Engineering Drawings & Tolerance Considerations 

Prepare dimensioned manufacturing drawings and review critical fits, clearances, tolerances, materials and other specified design details.

Design Improvement & Engineering Changes 

Resolve interference, fit, usability, packaging or manufacturability issues through design review, revised CAD and practical engineering iteration.

How We Approach a Mechanical Design Project

03

Engineer the assembly.

Build and review CAD assemblies with relevant interfaces, movement and packaging.

04

Check and refine.

Incorporate engineering reviews, calculations or prototype findings where included in scope.

05

Prepare agreed outputs.

Deliver the defined CAD files, drawings and technical information for the next development activity.

02

Develop mechanical options.

Explore suitable product architecture, component geometry and mechanism concepts.

01

Understand the problem.

Review function, operating conditions, design inputs, interfaces and the available engineering information.

Typical Engineering Deliverables

Mechanical Design & CAD Capabilities

3D parts, subassemblies and top-level CAD assemblies

Mechanism layouts and component interface designs

Dimensioned engineering drawings and material specifications

Exploded views, parts lists and design-review files

Revised CAD packages for prototyping, supplier review or manufacturing preparation

Where This Service Is Useful

New medical-device development 

Convert product requirements or an initial idea into practical mechanical designs.

Mechanisms and moving assemblies 

Develop or improve movement, adjustment, locking, force transmission and component interactions.

Device enclosures and equipment structures 

Package electronics and mechanical systems into buildable parts and assemblies.

Existing product redesign 

Address fit, assembly, strength-related, packaging or production-related design concerns.

Have a Mechanical Design Challenge to Solve?

Share your concept, existing CAD or the specific mechanical problem you are facing. We can define the engineering work needed to move it forward.

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