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What Working Directly With Clinicians Has Taught Us About Designing Medical Devices

  • Kunal Bijlani
  • Jan 5
  • 5 min read

In medical device design, it is easy to believe that strong engineering, regulatory compliance, and performance specifications are enough to create meaningful impact. They are essential—but they are not sufficient.

The most important lessons we have learned as a medical device design company did not come from design reviews or lab testing alone. They came from

working directly with clinicians, observing how devices are used during real shifts, real emergencies, and real moments of fatigue.

Designing for healthcare is not just about how a device works. It is about how it fits into daily clinical practice, where time is limited, attention is divided, and the margin for error is small.

This is what working closely with clinicians has taught us.


Clinical Reality Is Far From Ideal—and Design Must Account for That

Clinical care rarely happens in calm, predictable conditions. Clinicians move quickly between tasks, manage multiple patients, and respond to frequent interruptions. They work long hours, often under physical and cognitive fatigue.

What we learned early on is that devices must function reliably when:

  • Attention is fragmented

  • Lighting is suboptimal

  • Gloves are worn

  • Space is limited

  • Stress levels are high

A design that works perfectly in controlled conditions can struggle in real clinical environments if it does not account for these realities.

Clinicians taught us that designing for the “average” scenario is not enough. Devices must perform well in the worst moments, not just the best ones.


Ease of Use Is Directly Linked to Patient Safety

Clinicians consistently reminded us that usability is not about convenience—it is about safety.


When a device is difficult to interpret, awkward to handle, or unintuitive to adjust, clinicians are forced to pause and think at moments when they should be acting. That pause can matter.

We learned that:

  • Clear, intuitive interaction reduces hesitation

  • Familiar layouts reduce error risk

  • Immediate feedback builds confidence


Clinicians do not want to “figure out” a device during care. They want it to be obvious, predictable, and trustworthy.

Simplicity, in this context, is not a lack of sophistication. It is a reflection of respect for clinical decision-making under pressure.



Workflow Fit Matters More Than Feature Depth

One of the most consistent messages we heard from clinicians was this: A device can be technically impressive and still be a burden if it does not fit into how care is delivered.

Clinical workflows are shaped by:

  • Physical space

  • Team dynamics

  • Patient acuity

  • Time constraints


Designs that ignore these factors often force clinicians to adapt their workflow around the device. Over time, those adaptations create friction, inefficiency, and frustration.

Working directly with clinicians taught us that observing workflow is as important as understanding clinical requirements. Devices must support care without interrupting it.


Physical Interaction Shapes Daily Experience More Than Expected

From the design desk, physical interaction can seem secondary to performance. In practice, it defines much of the clinician’s experience.

Clinicians helped us understand how much it matters that:

  • Controls are reachable and intuitive

  • Devices can be adjusted quickly

  • Displays are visible from different angles

  • Equipment feels stable and secure

A device that requires awkward movement, repeated repositioning, or unnecessary effort becomes a source of irritation—even if it performs well.

We learned that comfort, ergonomics, and physical ease directly influence adoption and trust.


Reliability Is Not Just Technical—It Is Psychological

Clinicians rely on devices during critical moments. When something behaves unpredictably—freezing, disconnecting, restarting, or failing silently—it erodes trust quickly.

Once trust is lost, clinicians compensate by:

  • Double-checking results

  • Using parallel methods

  • Increasing manual oversight

These compensations add cognitive load and time pressure, contributing to fatigue.

Working closely with clinicians reinforced a key lesson: Reliability is not only about performance—it is about peace of mind.

Predictable behavior, clear status indicators, and transparent failures reduce anxiety and allow clinicians to focus on patients.


Alarm Burden Is a Design Responsibility

Alarm fatigue came up repeatedly in conversations with clinicians—not as a behavioral issue, but as a design challenge.

Clinicians are exposed to constant alerts competing for their attention. When alarms lack context or prioritization, they become background noise.

Clinicians taught us that:

  • Not every deviation needs an alert

  • Context matters as much as thresholds

  • Attention is a limited resource

Designing alert systems responsibly means understanding the cumulative impact of noise, interruptions, and mental filtering throughout a shift.


Training Time Is Extremely Limited

Healthcare environments do not allow unlimited time for onboarding or retraining. Clinicians often learn devices quickly, sometimes informally, and may not use them consistently.

We learned that devices must be:

  • Easy to learn

  • Easy to remember

  • Forgiving of infrequent use

Complex configuration options and hidden functions may look powerful on paper, but in practice they often go unused—or introduce risk.

Clinicians taught us that intuitive design reduces training burden and increases safe adoption.


Standardization Reduces Cognitive Load

Clinicians often work across departments, units, or even facilities. When devices behave inconsistently, even small differences require mental adjustment.

Working directly with clinicians highlighted how valuable consistency is:

  • Similar interactions across functions

  • Clear, familiar terminology

  • Predictable responses

Standardization is not about limiting innovation—it is about reducing unnecessary mental effort so clinicians can focus on care.


Cleaning, Handling, and Maintenance Are Part of Design

Clinicians and support staff reminded us that a device’s lifecycle extends far beyond active use.

Design must account for:

  • Frequent cleaning

  • Exposure to fluids

  • Storage and transport

  • Assembly and disassembly

Devices that are difficult to clean or maintain increase infection risk and frustration.

We learned that designing for care includes designing for what happens before and after care.


Clinicians Want Partnership, Not Token Feedback

Perhaps the most important lesson we learned is that clinicians want to be genuinely involved—not consulted at the last moment.

Meaningful collaboration means:

  • Early involvement in design decisions

  • Real-world observation, not just simulated use

  • Iterative feedback loops

  • Visible changes based on clinician input

When clinicians see their feedback reflected in design decisions, trust grows.

Working directly with clinicians changed our approach from “designing for users” to designing with partners.



How This Changed Us as a Design Company

These lessons reshaped how we think about medical device design.

They taught us to:

  • Spend more time observing before building

  • Prioritize clarity over complexity

  • Design for stress, not calm

  • Respect physical and cognitive limits

  • Measure success by real-world impact

Clinicians do not expect perfection. They expect understanding, reliability, and respect for the realities of their work.


Conclusion

Working directly with clinicians has taught us that designing medical devices is not just a technical challenge—it is a human one.

The most effective devices are often the quietest: the ones that fit naturally into care, reduce friction, and earn trust over time.

As a medical device design company, we believe the future of meaningful innovation lies not in designing for clinicians, but in designing with them.

Because when devices respect daily clinical practice, they do more than function well—they support safer care, healthier clinicians, and stronger healthcare systems.

 

 
 
 

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